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Rare earth elements from waste
Journal article   Open access   Peer reviewed

Rare earth elements from waste

Bing Deng, Xin Wang, Duy Xuan Luong, Robert A. Carter, Zhe Wang, Mason B. Tomson and James M. Tour
Science advances, Vol.8(6), abm3132
02/11/2022
DOI: 10.1126/sciadv.abm3132
PMCID: PMC8827657
PMID: 35138886
url
https://doi.org/10.1126/sciadv.abm3132View
Published (Version of record) Open Access

Abstract

Rare earth elements (REEs) are critical materials in electronics and clean technologies. With the diminishing of easily accessible minerals for mining, the REE recovery from waste is an alternative toward a circular economy. Present methods for REE recovery suffer from lengthy purifications, low extractability, and high wastewater streams. Here, we report an ultrafast electrothermal process (~3000°C, ~1 s) based on flash Joule heating (FJH) for activating wastes to improve REE extractability. FJH thermally degrades or reduces the hard-to-dissolve REE species to components with high thermodynamic solubility, leading to ~2× increase in leachability and high recovery yields using diluted acid (e.g., 0.1 M HCl). The activation strategy is feasible for various wastes including coal fly ash, bauxite residue, and electronic waste. The rapid FJH process is energy-efficient with a low electrical energy consumption of 600 kWh ton −1 . The potential for this route to be rapidly scaled is outlined. The ultrafast flash Joule heating process greatly increases the recovery yield of rare earth elements from industrial wastes.

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