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Thermoplastic moulding of regenerated silk
Journal article   Open access   Peer reviewed

Thermoplastic moulding of regenerated silk

Chengchen Guo, Chunmei Li, Hiep V Vu, Philip Hanna, Aron Lechtig, Yimin Qiu, Xuan Mu, Shengjie Ling, Ara Nazarian, Samuel J Lin, …
Nature materials, Vol.19(1), pp.102-108
01/2020
DOI: 10.1038/s41563-019-0560-8
PMCID: PMC6986341
PMID: 31844276
url
https://doi.org/10.1038/s41563-019-0560-8View
Published (Version of record) Open Access

Abstract

Early insights into the unique structure and properties of native silk suggested that β-sheet nanocrystallites in silk would degrade prior to melting when subjected to thermal processing. Since then, canonical approaches for fabricating silk-based materials typically involve solution-derived processing methods, which have inherent limitations with respect to silk protein solubility and stability in solution, and time and cost efficiency. Here we report a thermal processing method for the direct solid-state moulding of regenerated silk into bulk 'parts' or devices with tunable mechanical properties. At elevated temperature and pressure, regenerated amorphous silk nanomaterials with ultralow β-sheet content undergo thermal fusion via molecular rearrangement and self-assembly assisted by bound water to form a robust bulk material that retains biocompatibility, degradability and machinability. This technique reverses presumptions about the limitations of direct thermal processing of silk into a wide range of new material formats and composite materials with tailored properties and functionalities.
Animals Biocompatible Materials - chemistry Bombyx Compressive Strength Female Fibroins - chemistry Hot Temperature Magnetic Resonance Spectroscopy Nanostructures - chemistry Protein Structure, Secondary Rats Rats, Sprague-Dawley Silk - chemistry Solubility Spectroscopy, Fourier Transform Infrared Stress, Mechanical Tensile Strength Water - chemistry X-Ray Microtomography

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